Choosing the right material for vents involves a delicate balance of performance, longevity, and of course, cost. Lets break down how aluminum, plastic, and galvanized steel stack up against each other purely in terms of material expense.
Generally, plastic tends to be the most economical option upfront. The manufacturing process is often less complex and the raw material itself is usually cheaper than aluminum or steel. This makes plastic vents attractive for budget-conscious projects, especially for residential applications where high-temperature resistance isnt a primary concern.
Aluminum occupies the middle ground. While more expensive than plastic, it offers a significant advantage in terms of durability and corrosion resistance. This balance makes aluminum a popular choice for a wider range of applications, from residential bathroom fans to some commercial ventilation systems. The cost difference compared to plastic isnt usually exorbitant, making it a worthwhile upgrade in many cases.
Galvanized steel typically represents the highest material cost of the three. The steel itself is more expensive, and the galvanization process adds another layer to the manufacturing expense. However, galvanized steel boasts superior strength and resistance to both corrosion and high temperatures. This makes it the go-to choice for demanding applications like industrial exhaust systems or vents exposed to harsh weather conditions. While the initial cost is highest, the longevity and reduced maintenance needs can potentially offset the higher upfront investment over time.
Its important to remember that this is a simplified comparison solely focused on material cost. Factors like fabrication complexity, installation labor, and specific project requirements can significantly influence the overall cost and make a seemingly more expensive material ultimately more economical in the long run.
Choosing the right vent material for your clothes dryer isnt just about getting the job done; it directly impacts both the efficiency of your dryer and the safety of your home. The wrong material can lead to a frustratingly slow drying process, wasted energy, and even a dangerous fire hazard. So, what should you be looking for?
Historically, some people opted for flexible plastic or foil venting. While inexpensive and easy to install, these materials are now strongly discouraged. Theyre prone to kinking and trapping lint, restricting airflow and creating a buildup of highly flammable material. This reduced airflow forces your dryer to work harder and longer, using more energy and increasing your utility bills. More importantly, the trapped lint can easily ignite, posing a serious fire risk.
The current standard for dryer venting is rigid metal ductwork, specifically aluminum or galvanized steel. While slightly more expensive upfront, rigid metal ducting offers significant advantages in terms of safety and efficiency. Its smooth, rigid interior allows for maximum airflow, which translates to faster drying times and lower energy consumption. Because it doesnt kink or sag, lint buildup is minimized, significantly reducing the chance of a fire.
Furthermore, rigid metal ducting is more durable and long-lasting than flexible options. Its less susceptible to damage from pests or accidental impacts, meaning fewer repairs and replacements over time. This longevity ultimately makes it a cost-effective choice in the long run.
In conclusion, while the temptation to save a few dollars on flexible venting might be strong, the benefits of rigid metal ducting are undeniable. By prioritizing safety and efficiency, youll not only protect your home and family but also enjoy a dryer that performs optimally and keeps your energy bills in check. Choosing the right vent material is a small investment that pays off big in peace of mind and long-term savings.
Choosing the right dryer vent material isnt just about getting your laundry dry; its about safety. Building codes exist to prevent house fires, and dryer vent regulations play a crucial role. Lint buildup is highly flammable, and improper venting materials can turn a routine chore into a disaster. So, what does the code say?
Generally, building codes prohibit the use of flexible plastic (vinyl) venting. This type of ductwork can easily sag, trapping lint and restricting airflow. The ridges inside also collect lint, creating a fire hazard. Even worse, the plastic itself can melt or even burn in high heat situations.
Metal ductwork is the preferred and often mandated material. Specifically, rigid metal (galvanized steel or aluminum) is the gold standard. Its strong, resists crushing and kinking, and provides a smooth interior for optimal airflow, minimizing lint buildup. Semi-rigid metal ductwork is sometimes permissible but generally less recommended due to its increased potential for kinks and turns that can trap lint.
Beyond the material itself, codes also dictate things like the length and number of bends allowed in the vent. Too many bends restrict airflow and increase the risk of lint buildup. Longer vents also pose a greater risk. These regulations are in place to ensure the dryer exhausts efficiently and safely.
Ultimately, following building code requirements for dryer vent materials is non-negotiable. Its about protecting your home and family. While it might seem tempting to cut corners or use cheaper materials, the consequences can be devastating. Check your local building codes and choose approved materials for a safe and efficient laundry setup. Dont gamble with fire safety – choose the right vent.
Choosing the right vent material isnt just about aesthetics; its about ensuring your homes ventilation system remains effective and trouble-free for years to come. Future-proofing your vents means selecting a material that can withstand the test of time, resisting everything from temperature fluctuations and moisture to pests and general wear and tear. This translates to fewer repairs, replacements, and headaches down the line.
Several factors contribute to a vent materials longevity. Durability is key. Think about where the vent will be located. Exterior vents face the brunt of the elements, requiring a robust material like aluminum or stainless steel that can resist corrosion and rust. Interior vents, while sheltered, still experience temperature changes and potential impacts, making sturdy plastic or painted steel good choices.
Beyond durability, consider the materials resistance to degradation. Some materials, like certain plastics, can become brittle and crack over time, especially with exposure to sunlight or extreme temperatures. Metal vents, while generally durable, can be susceptible to corrosion if not properly coated or made from a corrosion-resistant alloy.
Maintenance requirements also play a role in long-term performance. Some materials, like wood, may look beautiful initially but require regular painting or sealing to prevent rot and decay. Others, like aluminum or PVC, are virtually maintenance-free, offering a hassle-free solution.
Finally, consider the vents intended application. Bathroom vents, for example, are exposed to high humidity and moisture, making materials like PVC or stainless steel ideal due to their moisture resistance. Dryer vents, on the other hand, require materials that can withstand high temperatures and lint buildup, making smooth-walled metal ducting the preferred choice.
Ultimately, future-proofing your vents involves carefully weighing these factors – durability, degradation resistance, maintenance needs, and application – to choose the material best suited for the specific environment and purpose. By investing in quality materials upfront, you can ensure efficient ventilation and avoid costly repairs and replacements in the future.
Ducts are conduits or passages used in heating, ventilation, and air conditioning (HVAC) to deliver and remove air. The needed airflows include, for example, supply air, return air, and exhaust air.[1] Ducts commonly also deliver ventilation air as part of the supply air. As such, air ducts are one method of ensuring acceptable indoor air quality as well as thermal comfort.
A duct system is also called ductwork. Planning (laying out), sizing, optimizing, detailing, and finding the pressure losses through a duct system is called duct design.[2]
Ducts can be made out of the following materials: They are
Galvanized mild steel is the standard and most common material used in fabricating ductwork because the zinc coating of this metal prevents rusting and avoids cost of painting.[3] For insulation purposes, metal ducts are typically lined with faced fiberglass blankets (duct liner) or wrapped externally with fiberglass blankets (duct wrap). When necessary, a double walled duct is used. This will usually have an inner perforated liner, then a 1–2" (2.5-5 cm) layer of fiberglass insulation contained inside an outer solid pipe.
Rectangular ductwork commonly is fabricated to suit by specialized metal shops. For ease of handling, it most often comes in 4' (120 cm) sections (or joints). Round duct is made using a continuous spiral forming machine which can make round duct in nearly any diameter when using the right forming die and to any length to suit, but the most common stock sizes range evenly from 4" to 24" (10-60 cm) with 6"-12" (15-30 cm) being most commonly used. Stock pipe is usually sold in 10' (300 cm) joints. There are also 5' (150 cm) joints of the non-spiral type pipe available, which is commonly used in residential applications.
Aluminium ductwork is lightweight and quick to install. Also, custom or special shapes of ducts can be easily fabricated in the shop or on site.
The ductwork construction starts with the tracing of the duct outline onto the aluminium preinsulated panel. The parts are then typically cut at 45°, bent if required to obtain the different fittings (i.e. elbows, tapers) and finally assembled with glue. Aluminium tape is applied to all seams where the external surface of the aluminium foil has been cut. A variety of flanges are available to suit various installation requirements. All internal joints are sealed with sealant.
Aluminum is also used to make round spiral duct, but it is much less common than galvanized steel.
Traditionally, air ductwork is made of sheet metal which was installed first and then lagged with insulation. Today, a sheet metal fabrication shop would commonly fabricate the galvanized steel duct and insulate with duct wrap prior to installation. However, ductwork manufactured from rigid insulation panels does not need any further insulation and can be installed in a single step. Both polyurethane and phenolic foam panels are manufactured with factory applied aluminium facings on both sides. The thickness of the aluminium foil can vary from 25 micrometres for indoor use to 200 micrometers for external use or for higher mechanical characteristics. There are various types of rigid polyurethane foam panels available, including water formulated panel for which the foaming process is obtained through the use of water and CO2 instead of CFC, HCFC, HFC and HC gasses. Most manufacturers of rigid polyurethane or phenolic foam panels use pentane as foaming agent instead of the aforementioned gasses.
A rigid phenolic insulation ductwork system is listed as a class 1[clarification needed] air duct to UL 181 Standard for Safety.
Fiberglass duct board panels provide built-in thermal insulation and the interior surface absorbs [sound], helping to provide quiet operation of the HVAC system.
The duct board is formed by sliding a specially-designed knife along the board using a straightedge as a guide. The knife automatically trims out a groove with 45° sides which does not quite penetrate the entire depth of the duct board, thus providing a thin section acting as a hinge. The duct board can then be folded along the groove to produce 90° folds, making the rectangular duct shape in the fabricator's desired size. The duct is then closed with outward-clinching staples and special aluminum or similar metal-backed tape.
Flexible ducts (also known as flex) are typically made of flexible plastic over a metal wire coil to shape a tube. They have a variety of configurations. In the United States, the insulation is usually glass wool, but other markets such as Australia, use both polyester fiber and glass wool for thermal insulation. A protective layer surrounds the insulation, and is usually composed of polyethylene or metalized PET. It is commonly sold as boxes containing 25' (7.5 m) of duct compressed into a 5' (1.5 m) length. It is available in diameters ranging from as small as 4" (10 cm) to as big as 18" (45 cm), but the most commonly used are even sizes ranging from 6" to 12" (15 to 30 cm).
Flexible duct is very convenient for attaching supply air outlets to the rigid ductwork. It is commonly attached with long zip ties or metal band claps. However, the pressure loss is higher than for most other types of ducts. As such, designers and installers attempt to keep their installed lengths (runs) short, e.g. less than 15 feet (5 m) or so, and try to minimize turns. Kinks in flexible ducting must be avoided. Some flexible duct markets prefer to avoid using flexible duct on the return air portions of HVAC systems, however flexible duct can tolerate moderate negative pressures. The UL181 test requires a negative pressure of 200 Pa.
To use flexible ducting in a system, make sure to pull the duct tight so you get the full internal diameter. This reduces resistance and improves airflow, as well as ventilation efficiency. Minimize bends and kinks as much as possible, since they can affect how well the airstream flows through the ductwork.
There are a few types of flexible ducting - Polyurethane (PU), Aluminium & Aluminium insulated, Acoustic and Rectangular flexible ducting, as well as semi- and combi-flex.
This is actually an air distribution device and is not intended as a conduit for conditioned air. The term fabric duct is therefore somewhat misleading; fabric air dispersion system would be the more definitive name. However, as it often replaces hard ductwork, it is easy to perceive it simply as a duct. Usually made of polyester material, fabric ducts can provide a more even distribution and blending of the conditioned air in a given space than a conventional duct system. They may also be manufactured with vents or orifices.
Fabric ducts are available in various colors, with options for silk screening or other forms of decoration, or in porous (air-permeable) and non-porous fabric. The determination which fabric is appropriate (i.e. air-permeable or not) can be made by considering if the application would require an insulated metal duct. If so, an air-permeable fabric is recommended because it will not commonly create condensation on its surface and can therefore be used where air is supplied below the dew point. Material that eliminates moisture may be healthier for the occupants. It can also be treated with an anti-microbial agent to inhibit bacterial growth. Porous material also tends to require less maintenance as it repels dust and other airborne contaminants.
Fabric made of more than 50% recycled material is also available, allowing it to be certified as green product. The material can also be fire retardant, which means that the fabric can still burn, but will extinguish when the heat source is removed.
Fabric ducts are not rated for use in ceilings or concealed attic spaces. However, products for use in raised floor applications are available. Fabric ducting usually weighs less than other conventional ducting and will therefore put less stress on the building's structure. The lower weight allows for easier installation.
Fabric ducts require a minimum of certain range of airflow and static pressure in order for it to work.
PVC low-profile ducting has been developed as a cost-effective alternative to steel low-profile ducting. Low-profile ducting has been used extensively in apartment and hotel ventilation since 2005. The growth of low-profile ducting has grown significantly due to the reduction of available space in ceiling cavities in an effort to reduce cost. Since the Grenfell Tower fire in 2017 there has been a rise in the discovery of non-compliant building materials; many PVC low-profile ducting manufacturers have struggled to gain or maintain compliance, and some building projects have had to resort back to using the more expensive steel option.
The finish for external ductwork exposed to the weather can be sheet steel coated with aluminium or an aluminium/zinc alloy, a multilayer laminate, a fibre reinforced polymer or other waterproof coating.
Besides the ducts themselves, complete ducting systems contain many other components.
A duct system often begins at an air handler. The blowers in the air handler can create substantial vibration, and the large area of the duct system would transmit this noise and vibration to the inhabitants of the building. To avoid this, vibration isolators (flexible sections) are normally inserted into the duct immediately before and after the air handler. The rubberized canvas-like material of these sections allows the air handler to vibrate without transmitting much vibration to the attached ducts. The same flexible section can reduce the noise that can occur when the blower engages and positive air pressure is introduced to the ductwork.
Downstream of the air handler, the supply air trunk duct will commonly fork, providing air to many individual air outlets such as diffusers, grilles, and registers. When the system is designed with a main duct branching into many subsidiary branch ducts, fittings called take-offs allow a small portion of the flow in the main duct to be diverted into each branch duct. Take-offs may be fitted into round or rectangular openings cut into the wall of the main duct. The take-off commonly has many small metal tabs that are then bent to attach the take-off to the main duct. Round versions are called spin-in fittings. Other take-off designs use a snap-in attachment method, sometimes coupled with an adhesive foam gasket for improved sealing. The outlet of the take-off then connects to the rectangular, oval, or round branch duct.
Ducts, especially in homes, must often allow air to travel vertically within relatively thin walls. These vertical ducts are called stacks and are formed with either very wide and relatively thin rectangular sections or oval sections. At the bottom of the stack, a stack boot provides a transition from an ordinary large round or rectangular duct to the thin wall-mounted duct. At the top, a stack head can provide a transition back to ordinary ducting while a register head allows the transition to a wall-mounted air register.
Ducting systems must often provide a method of adjusting the volume of air flow to various parts of the system. Volume control dampers (VCDs; not to be confused with smoke/fire dampers) provide this function. Besides the regulation provided at the registers or diffusers that spread air into individual rooms, dampers can be fitted within the ducts themselves. These dampers may be manual or automatic. Zone dampers provide automatic control in simple systems while variable air volume (VAV) allows control in sophisticated systems.
Smoke dampers and fire dampers are found in ductwork where the duct passes through a firewall or firecurtain.
Smoke dampers are driven by a motor, referred to as an actuator. A probe connected to the motor is installed in the run of the duct and detects smoke, either in the air which has been extracted from or is being supplied to a room, or elsewhere within the run of the duct. Once smoke is detected, the actuator will automatically close the smoke damper until it is manually re-opened.
Fire dampers can be found in the same places as smoke dampers, depending on the application of the area after the firewall. Unlike smoke dampers, they are not triggered by any electrical system (which is an advantage in case of an electrical failure where the smoke dampers would fail to close). Vertically mounted fire dampers are gravity operated, while horizontal fire dampers are spring powered. A fire damper's most important feature is a mechanical fusible link which is a piece of metal that will melt or break at a specified temperature. This allows the damper to close (either from gravity or spring power), effectively sealing the duct, containing the fire, and blocking the necessary air to burn.
Turning vanes are installed inside of ductwork at changes of direction (e.g. at 90° turns) in order to minimize turbulence and resistance to the air flow. The vanes guide the air so it can follow the change of direction more easily.
Plenums are the central distribution and collection units for an HVAC system. The return plenum carries the air from several large return grilles (vents) or bell mouths to a central air handler. The supply plenum directs air from the central unit to the rooms which the system is designed to heat or cool. They must be carefully planned in ventilation design.[why?]
While single-zone constant air volume systems typically do not have these, multi-zone systems often have terminal units in the branch ducts. Usually there is one terminal unit per thermal zone. Some types of terminal units are VAV boxes (single or dual duct), fan-powered mixing boxes (in parallel or series arrangement), and induction terminal units. Terminal units may also include a heating or cooling coil.
Air terminals are the supply air outlets and return or exhaust air inlets. For supply, diffusers are most common, but grilles, and for very small HVAC systems (such as in residences) registers are also used widely. Return or exhaust grilles are used primarily for appearance reasons, but some also incorporate an air filter and are known as filter returns.[4]
The position of the U.S. Environmental Protection Agency (EPA) is that "If no one in your household suffers from allergies or unexplained symptoms or illnesses and if, after a visual inspection of the inside of the ducts, you see no indication that your air ducts are contaminated with large deposits of dust or mold (no musty odor or visible mold growth), having your air ducts cleaned is probably unnecessary."[5][needs update][dubious – discuss] However, a study published in Environmental Monitoring and Assessment provides evidence that challenges this position. The study, conducted across eight identical homes, found that HVAC duct cleaning reduced particle counts at the 1.0-micron size and lowered bioaerosol concentrations two days post-cleaning compared to pre-cleaning levels, with the Air Sweep method showing the most significant reduction. This indicates that duct cleaning can effectively decrease certain airborne pollutants, even if contamination isn’t visibly obvious or immediately symptomatic. Notably, the study also observed that cleaning processes temporarily increase airborne particles and bioaerosols during the procedure due to disturbance, suggesting that benefits may not be immediate but emerge over time.[6]
A thorough duct cleaning done by a professional duct cleaner will remove dust, cobwebs, debris, pet hair, rodent hair and droppings, paper clips, calcium deposits, children's toys, and whatever else might collect inside. Ideally, the interior surface will be shiny and bright after cleaning. Insulated fiber glass duct liner and duct board can be cleaned with special non-metallic bristles. Fabric ducting can be washed or vacuumed using typical household appliances.
Cleaning of the duct system may be necessary if:
In commercial settings, regular inspection of ductwork is recommended by several standards. One standard recommends inspecting supply ducts every 1–2 years, return ducts every 1–2 years, and air handling units annually.[7] Another recommends visual inspection of internally lined ducts annually[8] Duct cleaning should be based on the results of those inspections.
Inspections are typically visual, looking for water damage or biological growth.[7][8][9] When visual inspection needs to be validated numerically, a vacuum test (VT) or deposit thickness test (DTT) can be performed. A duct with less than 0.75 mg/100m2 is considered to be clean, per the NADCA standard.[9] A Hong Kong standard lists surface deposit limits of 1g/m2 for supply and return ducts and 6g/m2 for exhaust ducts, or a maximum deposit thickness of 60 μm in supply and return ducts, and 180 μm for exhaust ducts.[10] In the UK, CIBSE standard TM26 recommends duct cleaning if measured bacterial content is more than 29 colony forming units (CFU) per 10 cm2; contamination is classified as "low" below 10 CFU/cm2, "medium" at up to 20 CFU/cm2, and "high" when measured above 20 CFU/cm2.[11]
As of 2025, there are no widely available federal or state grants or tax credits in the U.S. specifically for home duct cleaning or routine maintenance, though related activities might qualify under broader programs. The Weatherization Assistance Program aids low-income households with energy efficiency upgrades like duct sealing,[12] but not cleaning, while the Energy Efficient Home Improvement Credit offers up to $1,200 annually for sealing leaky ducts if it meets energy-saving standards—routine cleaning,[13] however, doesn’t qualify.[14] General HVAC maintenance lacks direct incentives; however, installing efficient equipment, such as heat pumps, could yield a separate $2,000 credit.[15][16]
In Canada, financial support for home duct cleaning and maintenance varies by region and eligibility. In Montreal, La Commission des normes, de l'équité, de la santé et de la sécurité du travail (CNESST) offers reimbursements up to $3,897 in 2024 for workers with permanent disabilities from work-related incidents, covering tasks like duct cleaning if they can’t perform them due to physical limitations, requiring two quotes for approval.[17] For seniors over 70, Revenu Québec’s Tax Credit for Home Support provides relief on labor costs for services including duct cleaning (without disassembly), aimed at reducing maintenance expenses, claimed via Appendix J or advance payments.[17] Meanwhile, Repentigny’s green initiative reimburses duct cleaning and reusable filter costs to promote eco-friendly living.[17]
Air pressure combined with air duct leakage can lead to a loss of energy in a HVAC system. Sealing leaks in air ducts reduces air leakage, optimizes energy efficiency, and controls the entry of pollutants into the building. Before sealing ducts it is imperative to ensure the total external static pressure of the duct work, and if equipment will fall within the equipment manufacturer's specifications. If not, higher energy usage and reduced equipment performance may result.
Commonly available duct tape should not be used on air ducts (metal, fiberglass, or otherwise) that are intended for long-term use. The adhesive on so called duct tape dries and releases with time. A more common type of duct sealant is a water-based paste that is brushed or sometimes sprayed on the seams when the duct is built. Building codes and UL standards call for special fire-resistant tapes, often with foil backings and long lasting adhesives.
Automated technology exists that can seal a duct system in its entirety from the inside out using a patented process and specialized sealant. This method for duct sealing is often used in commercial construction and multi-unit residential construction. The cost associated with automated duct sealing often makes it impractical for the average homeowner to implement in their own house.
Signs of leaky or poorly performing air ducts include:
[19]
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A clothes dryer (tumble dryer, drying machine, or simply dryer) is a powered household appliance that is used to remove moisture from a load of clothing, bedding and other textiles, usually after they are washed in the washing machine.
Many dryers consist of a rotating drum called a "tumbler" through which heated air is circulated to evaporate moisture while the tumbler is rotated to maintain air space between the articles. Using such a machine may cause clothes to shrink or become less soft (due to loss of short soft fibers). A simpler non-rotating machine called a "drying cabinet" may be used for delicate fabrics and other items not suitable for a tumble dryer. Other machines include steam to de-shrink clothes and avoid ironing.[1]
Tumble dryers continuously draw in the ambient air around them and heat it before passing it through the tumbler. The resulting hot, humid air is usually vented outside to make room for more air to continue the drying process.
Tumble dryers are sometimes integrated with a washing machine, in the form of washer-dryer combos, which are essentially a front loading washing machine with an integrated dryer or (in the US) a laundry center, which stacks the dryer on top of the washer and integrates the controls for both machines into a single control panel. Often the washer and dryer functions will have a different capacity, with the dryer usually having a lower capacity than the washer. Tumble dryers can also be top loading, in which the drum is loaded from the top of the machine and the drum's end supports are in the left and right sides, instead of the more conventional front and rear. They can be as thin as 40 centimetres (16 in) in width, and may include detachable stationary racks for drying items like plush toys and footwear.[2]
These centrifuge machines simply spin their drums much faster than a typical washer could, in order to extract additional water from the load. They may remove more water in two minutes than a heated tumbler dryer can in twenty, thus saving significant amounts of time and energy. Although spinning alone will not completely dry clothing, this additional step saves a worthwhile amount of time and energy for large laundry operations such as those of hospitals.
Just as in a tumble dryer, condenser or condensation dryers pass heated air through the load. However, instead of exhausting this air, the dryer uses a heat exchanger to cool the air and condense the water vapor into either a drain pipe or a collection tank. The drier air is run through the loop again. The heat exchanger typically uses ambient air as its coolant, therefore the heat produced by the dryer will go into the immediate surroundings instead of the outside, increasing the room temperature. In some designs, cold water is used in the heat exchanger, eliminating this heating, but requiring increased water usage.
In terms of energy use, condenser dryers typically require around 2 kilowatt hours (kW⋅h) of energy per average load.[3]
Because the heat exchange process simply cools the internal air using ambient air (or cold water in some cases), it will not dry the air in the internal loop to as low a level of humidity as typical fresh, ambient air. As a consequence of the increased humidity of the air used to dry the load, this type of dryer requires somewhat more time than a tumble dryer. Condenser dryers are a particularly attractive option where long, intricate ducting would be required to vent the dryer.
A closed-cycle heat pump clothes dryer uses a heat pump to dehumidify the processing air. Such dryers typically use under half the energy per load of a condenser dryer.
Whereas condensation dryers use a passive heat exchanger cooled by ambient air, these dryers use a heat pump. The hot, humid air from the tumbler is passed through a heat pump where the cold side condenses the water vapor into either a drain pipe or a collection tank and the hot side reheats the air afterward for re-use. In this way not only does the dryer avoid the need for ducting, but it also conserves much of its heat within the dryer instead of exhausting it into the surroundings. Heat pump dryers can, therefore, use up to 50% less energy required by either condensation or conventional electric dryers. Heat pump dryers use about 1 kW⋅h of energy to dry an average load instead of 2 kW⋅h for a condenser dryer, or from 3 to 9 kW⋅h, for a conventional electric dryer.[4][5][3] Domestic heat pump dryers are designed to work in typical ambient temperatures from 5 to 30 °C (41 to 86 °F). Below 5 °C (41 °F), drying times significantly increase.
As with condensation dryers, the heat exchanger will not dry the internal air to as low a level of humidity as the typical ambient air. With respect to ambient air, the higher humidity of the air used to dry the clothes has the effect of increasing drying times; however, because heat pump dryers conserve much of the heat of the air they use, the already-hot air can be cycled more quickly, possibly leading to shorter drying times than tumble dryers, depending on the model.
A new type of dryer in development, these machines are a more advanced version of heat pump dryers. Instead of using hot air to dry the clothing, mechanical steam compression dryers use water recovered from the clothing in the form of steam. First, the tumbler and its contents are heated to 100 °C (212 °F). The wet steam that results purges the system of air and is the only remaining atmosphere in the tumbler.
As wet steam exits the tumbler, it is mechanically compressed (hence the name) to extract water vapor and transfer the heat of vaporization to the remaining gaseous steam. This pressurized, gaseous steam is then allowed to expand, and is superheated before being injected back into the tumbler where its heat causes more water to vaporize from the clothing, creating more wet steam and restarting the cycle.
Like heat pump dryers, mechanical steam compression dryers recycle much of the heat used to dry the clothes, and they operate in a very similar range of efficiency as heat pump dryers. Both types can be over twice as efficient as conventional tumble dryers. The considerably higher temperatures used in mechanical steam compression dryers result in drying times on the order of half as long as those of heat pump dryers.[6]
Marketed by some manufacturers as a "static clothes drying technique", convectant dryers simply consist of a heating unit at the bottom, a vertical chamber, and a vent at top. The unit heats air at the bottom, reducing its relative humidity, and the natural tendency of hot air to rise brings this low-humidity air into contact with the clothes. This design is slower than conventional tumble dryers, but relatively energy-efficient if well-implemented. It works particularly well in cold and humid environments, where it dries clothes substantially faster than line-drying. In hot and dry weather, the performance delta over line-drying is negligible.
Given that this is a relatively simple and cheap technique to materialize, most consumer products showcase the added benefit of portability and/or modularity. Newer designs implement a fan heater at the bottom to pump hot air into the vertical drying rack chamber. Temperatures in excess of 60 °C (140 °F) can be reached inside these "hot air balloons," yet lint, static cling, and shrinkage are minimal. Upfront cost is significantly lower than tumble, condenser and heat pump designs.
If used in combination with washing machines featuring fast spin cycles (800+ rpm) or spin dryers, the cost-effectiveness of this technique has the potential to render tumble dryer-like designs obsolete in single-person and small family households. One disadvantage is that the moisture from the clothes is released into the immediate surroundings. Proper ventilation or a complementary dehumidifier is recommended for indoor use. It also cannot compete with the tumble dryer's capacity to dry multiple loads of wet clothing in a single day.
The solar dryer is a box-shaped stationary construction which encloses a second compartment where the clothes are held. It uses the sun's heat without direct sunlight reaching the clothes. Alternatively, a solar heating box may be used to heat air that is driven through a conventional tumbler dryer.
Japanese manufacturers[7] have developed highly efficient clothes dryers that use microwave radiation to dry the clothes (though a vast majority of Japanese air dry their laundry). Most of the drying is done using microwaves to evaporate the water, but the final drying is done by convection heating, to avoid problems of arcing with metal pieces in the laundry.[8][9] There are a number of advantages: shorter drying times (25% less),[10] energy savings (17–25% less), and lower drying temperatures. Some analysts think that the arcing and fabric damage is a factor preventing microwave dryers from being developed for the US market.[11][12]
Ultrasonic dryers use high-frequency signals to drive piezoelectric actuators in order to mechanically shake the clothes, releasing water in the form of a mist which is then removed from the drum. They have the potential to significantly cut energy consumption while needing only one-third of the time needed by a conventional electric dryer for a given load.[13] They also do not have the same issues related with lint in most other types of dryers.[14]
Some manufacturers, like LG Electronics and Whirlpool, have introduced hybrid dryers, that offer the user the option of using either a heat pump or a traditional electric heating element for drying the user's clothes. Hybrid dryers can also use a heat pump and a heating element at the same time to dry clothes faster.
Clothes dryers can cause static cling through the triboelectric effect. This can be a minor nuisance and is often a symptom of over-drying textiles to below their equilibrium moisture level, particularly when using synthetic materials. Fabric conditioning products such as dryer sheets are marketed to dissipate this static charge, depositing surfactants onto the fabric load by mechanical abrasion during tumbling.[15] Modern dryers often have improved temperature and humidity sensors and electronic controls which aim to stop the drying cycle once textiles are sufficiently dry, avoiding over-drying and the static charge and energy wastage this causes.
Drying at a minimum of 60 °C (140 °F) heat for thirty minutes kills many parasites including house dust mites,[16] bed bugs,[17] and scabies mites[18] and their eggs; a bit more than ten minutes kills ticks.[19] Simply washing drowns dust mites, and exposure to direct sunlight for three hours kills their eggs.[16]
Moisture and lint are byproducts of the tumble drying process and are pulled from the drum by a fan motor and then pushed through the remaining exhaust conduit to the exterior termination fitting. Typical exhaust conduit comprises flex transition hose found immediately behind the dryer, the 4-inch (100 mm) rigid galvanized pipe and elbow fittings found within the wall framing, and the vent duct hood found outside the house.
A clean, unobstructed dryer vent improves both the efficiency and safety of the dryer. As the dryer duct pipe becomes partially obstructed and filled with lint, drying time markedly increases and causes the dryer to waste energy. A blocked vent increases the internal temperature and may result in a fire. Clothes dryers are one of the more costly home appliances to operate.[20]
Several factors can contribute to or accelerate rapid lint build-up. These include long or restrictive ducts, bird or rodent nests in the termination, crushed or kinked flex transition hose, terminations with screen-like features, and condensation within the duct due to un-insulated ducts traveling through cold spaces such as a crawl space or attic. If plastic flaps are at the outside end of the duct, one may be able to flex, bend, and temporarily remove the plastic flaps, clean the inside surface of the flaps, clean the last foot or so of the duct, and reattach the plastic flaps. The plastic flaps keep insects, birds, and snakes[21] out of the dryer vent pipe. During cold weather, the warm wet air condenses on the plastic flaps, and minor trace amounts of lint sticks to the wet inside part of the plastic flaps at the outside of the building.[22][23]
Ventless dryers include multi-stage lint filtration systems and some even include automatic evaporator and condenser cleaning functions that can run even while the dryer is running. The evaporator and condenser are usually cleaned with running water. These systems are necessary, in order to prevent lint from building up inside the dryer and evaporator and condenser coils.
Aftermarket add-on lint and moisture traps can be attached to the dryer duct pipe, on machines originally manufactured as outside-venting, to facilitate installation where an outside vent is not available. Increased humidity at the location of installation is a drawback to this method.[24]
Dryers expose flammable materials to heat. Underwriters Laboratories[25] recommends cleaning the lint filter after every cycle for safety and energy efficiency, provision of adequate ventilation, and cleaning of the duct at regular intervals.[26] UL also recommends that dryers not be used for glass fiber, rubber, foam or plastic items, or any item that has had a flammable substance spilled on it.
In the United States, an estimate from the US Fire Administration[27] in a 2012 report estimated that from 2008 to 2010, fire departments responded to an estimated 2,900 clothes dryer fires in residential buildings each year across the nation. These fires resulted in an annual average loss of 5 deaths, 100 injuries, and $35 million in property loss. The Fire Administration attributes "Failure to clean" (34%) as the leading factor contributing to clothes dryer fires in residential buildings, and observed that new home construction trends place clothes dryers and washing machines in more hazardous locations away from outside walls, such as in bedrooms, second-floor hallways, bathrooms, and kitchens.
To address the problem of clothes dryer fires, a fire suppression system can be used with sensors to detect the change in temperature when a blaze starts in a dryer drum. These sensors then activate a water vapor mechanism to put out the fire.[28]
The environmental impact of clothes dryers is especially severe in the US and Canada, where over 80% of all homes have a clothes dryer. According to the US Environmental Protection Agency, if all residential clothes dryers sold in the US were energy efficient, "the utility cost savings would grow to more than $1.5 billion each year and more than 10 billion kilograms (22 billion pounds) of annual greenhouse gas emissions would be prevented”.[29]
Clothes dryers are second only to refrigerators and freezers as the largest residential electrical energy consumers in America.[30]
In the European Union, the EU energy labeling system is applied to dryers; dryers are classified with a label from A+++ (best) to G (worst) according to the amount of energy used per kilogram of clothes (kW⋅h/kg). Sensor dryers can automatically sense that clothes are dry and switch off. This means over-drying is not as frequent. Most of the European market sells sensor dryers now, and they are normally available in condenser and vented dryers.
A hand-cranked clothes dryer was created in 1800 by M. Pochon from France.[31] Henry W. Altorfer invented and patented an electric clothes dryer in 1937.[32] J. Ross Moore, an inventor from North Dakota, developed designs for automatic clothes dryers and published his design for an electrically operated dryer in 1938.[33] Industrial designer Brooks Stevens developed an electric dryer with a glass window in the early 1940s.[34]
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